Case Study

High Precision 5-Axis LASER Ablation Machine

Client Challenge

Winbro, a global specialist in high‐precision manufacturing equipment, serves industries
including aerospace, medical, and energy. As the company prepared to expand further
into the medical and ultra‐precision markets, it required a technically complex solution
built to exacting performance standards.

After assessing internal development options, Winbro recognized the value in bringing on a specialized partner to accelerate progress. Bravo Team partnered with Winbro from the
conceptual phase onward to design and develop a multi‐axis benchtop LASER machine,
delivering a production-ready solution in just six months. Purpose-built for high-precision
applications in the medical industry, the machine met all technical and operational
requirements, enabling a faster and more focused entry into targeted markets.

Objectives

Positional accuracy of 0.005mm

Accommodate a range of 5 different LASER processes

Machine must fit through a standard 30" door

Design and build in a 6 month timeframe

Applied Capabilities

Electrical & Computer

  • Integration of industrial controllers, actuators, and sensors
  • Integration with servo drives and custom UI
  • Applied error compensation with feedback from laser interferometer
  • Linear motor control loop tuning

Mechanical

  • Precision validation analysis ensuring Winbro specs
  • Advanced low-cost precision manufacturing techniques
  • Fully custom precision positioning stage
  • Small-Foot print design so it could fit through a standard door
  • Sheet metal design

Results

Impact for Winbro

Bravo Team created a modular machine platform that could be used for 5 different LASER needs
and the machine could be altered to fit other manufacturing needs. The LASER machine was
completed within the proposed timeline and achieved all accuracy targets. 

“With our global footprint, [Winbro 200 Platform] enables us to support volume production, accelerate innovation, and continuously refine our solutions — helping our customers meet the ever-evolving demands of high-performance semiconductor manufacturing.” 

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